Pros of laser cutting metal machines in manufacturing

Posted by Ashlee John

Contemporary manufacturers are using laser cutters as laser cutters are especially defined, making it simple and easy for manufacturers to cut materials quickly while with great speed and precision. Laser cutting machines used principally in industrial manufacturing, works by using a highly focused beam to produce a high precision cut, design, edge, or boring. Laser cutters boost both the value and swiftness of the cutting practice, because a laser doesn’t deteriorate or keep long-lasting contact with the material. A high extent of precision, from sheet metal to plastics, ceramics, wax and wood is attained using such machines. Moreover, it requires little maintenance without any compromise in quality and affecting the nearby material.

With laser cutting, you can produce enlarging a hole, etchings and cuts to incredibly precise variations. Most laser cutting machines can be placed correctly to dimensions of 5 – 10 μm. Laser cutters are typically simple to operate and don’t require a great deal of training or particular skill to practice. This technique significantly saves time in clean-up and reduces energy, eventually allows to control and cut the material to suit production needs.

Laser cutting machines are rapid machines that can cut or etch through a variety of metals and other materials using a beam of light. Usually, laser cutting is used on stainless steel, plastic, glass aluminium and mild steel. Besides this, the greatest advantage of laser cutting is that it produces smooth well-finished components from metal stock. The cutting-process could be followed up by other series of operations such as deformation, welding, and wet painting or metal powder coating manufacturing processes. This cutting method is extremely efficient way to assemble flat metal all purpose shapes with detailed contours and challenging angles. However, the smart exercise of laser cutting machines minimise material leftovers thus eliminates machine damage. This particular cutting technique has changed the properties of the metal forming industry by bringing in more speed, precision, and effective in relation to cost.

What is a Laser Engraving Machine?

Posted by Ashlee John

Laser engraving machines use lasers (optically amplified light) to mark or make an impression onto a surface. The beauty of laser engravers is that this process does not require messy dyes, or expensive tooling, since there is no direct contact with the material being engraved.

Laser Engraving Machines used in 3 ways:

Surface to be engraved stays static and the laser moves across it

Surface to be engraved is cylindrical or mounted on a cylinder and the laser moves around circularly

Surface to be engraved AND laser are stationary and the laser beam is directed using mirrors

How does the laser beam create a mark onto a surface?

The laser beams focal point is tiny, perhaps only a fraction of a millimeter, this is the point of action for engraving or marking. Normally the laser energy focal point causes the surface to change in some way, normally through heat, so the surface will either vaporize or fracture or ‘glass up’ creating the mark or impression.

Safety Considerations

Since the laser beam is highly focused it can cause the material to be marked and the laser equipment itself to heat up quickly, so both cooling systems and adequate ventilation are needed to ventilate the vaporized surface and to ensure no overheating of the material and laser. Some laser engraving machines use a pulsed laser beam to better control the heat output of the laser equipment.

Programmable Laser Engraving Machines

The ability to program laser machines using computer programming enables extremely accurate positioning of the laser and accurate trace to ensure consistent amounts of material are removed from the surface. The computerized control of the speed of the laser enables more elaborate designs on to the surface.

In the production line scenario, programmable laser engraving machines ensure accurate bar-coding and expiry date coding of products moving along the line.

What happens if the laser able surface is not flat?

On a surface where the height may change, additionally complex focusing systems can be incorporated into the laser engraving machine, they require a ‘pilot beam’ to find the optimal spot to focus on the laser able surface.

What types of surface can be engraved using laser engraving machines?

Acrylic Plastics

Silicates

Laminates

Coated Metals

Wood

Stone & Glass

Precious metals

How to choose the most appropriate Laser Engraving Machine

As with many machines, the application denotes the type of laser machine suitable to be employed. This will determine the type of laser engraver, combined with considerations such as the quantity of throughput, budget available, maintenance required, ad dons required, proximity to cooling system, amount of training required to operate and so on.

Machine, Makes Life Better

Posted by Ashlee John

You can’t forget the famous dialogue from the movie, “What is Machine?” Professor asked and Ranchor Das Chanchar said,”Everything reduce the human effort to complete a specific task is called machine”. So whatever it is, it reduces the human effort. Is it enough? If Machine is only meant to reduce only human effort then why we use machine to reduce human effort on to pay a bill of millions.

Sir Ranchor Dass, why don’t you tell them the whole truth about the use of machines? Maybe that can cause a very big financial loss to the man power of India, half of which is not managed to be consumed.

The Purpose of using a machine is not limited up to time saving, reducing human efforts, it has more benefits. But the following are more considerable if you are willing to start a new Business.

Machine, Makes it Easy: The First and ultimate reason is that the machine make it easy. Not only easy but safe, if handling under proper guidelines. If you want to make a fresh mint sauce, it would take more effort without use of a mixer and it’s not easy to cook in open fire rather than in a LPG Gas Stove.
Saves Times: it’s obvious that doing things with a machine is quite time saving process. If we take an example, it’s very hard and time consuming to give shapes to a metallic rode, if we do this process with a Sharper Machine it’s then a quite easy and Machine will do it quickly.
Quality Management: I can’t guarantee that machine provide a very good quality, well it’s depend on the usage of the machine, but human can’t same quality every time for example it’s possible that Sham Lal can made a good apple pie but nobody can say that what will happen on next day, the taste of that pie could be better or could be same or worst. But in case of machine, it’ll produce the same quality every day.
Productive: machine is more productive as compare to human worker. If one Worker in a candy factory can made 100 candies per hour, machine can produce 10 times more than a human worker.

PRICES OF LATHE MACHINES

Posted by Ashlee John

LATHE MACHINES.jpg

170- ALL GEAR LATHE = 95,000

175- ALL GEAR LATHE =100,000

180- ALL GEAR LATHE =120,000

185- ALL GEAR LATHE =110,000

225- ALL GEAR LATHE=160,000

LIGHT DUTY LATHE (165*700) = 65,000

MEDIUM DUTY LATHE (200*1000)=90,000

225 UNDER COUNTER LATHE=135’000

250 HEAVY DUTY LATHE= 132,000

300 UNDER COUNTER LATHE=275,000

PLANER TYPE LATHE= 850,000

SLOTTING MACHINE= 85,000

300 MM 4 JAW CHUCK =9,500

160 MM LATHE CHUCK =6,100

200 MM LATHE CHUCK =8,200

200 MM 4 JAW CHUCK = 5,500

400 MM 4 JAW CHUCK = 16,500

350 MM 4 JAW CHUCK = 11,500

250 MM CHUCK = 11,000

LATHE MACHINES 2.jpg

SOLE PROPERIOTORSHIP OR JOINT ADMINISTRATION:-

Posted by Ashlee John

One-Man-Army It is the simplest form of our business ownership. It is the type of business entity that is owned and run by one natural person and in which there is no legal distinction between the owner and the business. The owner is in direct control of all elements and is legally accountable for the finances of such business and this may include debts loans loss etc. a sole proprietor may use a trade name or business name than his, her or a legal name. They will have to legally trademark their business name, the process being different depending upon country of residence. The Internal Revenue Service permits one exception to the ‘one soul owner’ rule. If the spouse of a married sole proprietor works for the firm but not is classified as either partner or an independent contractor, the business may still considered to be a sole proprietorship and forgo having a submit a partnership in income tax return. Also the sole proprietorship can avoid self employee taxes. The owner is responsible for securing and investing funds for the business.

ADVANTAGES AND DISADVANTAGES:-

The business owner is required to register with the appropriate local authorities, who will determine that the name submitted is not duplicated by another business entity. The business owner must complete a forum submitted to the governing authority to acquire title to do business as. The authority in some states is security of state. This is transported by the unlimited liability attached to the sole proprietary business the owner carries the financial responsibility for all debts and all losses suffered by the business to the extent of using personal or other assets, to discharge any outstanding liabilities. The owner is exclusively liable for all the business activities conducted by the sole proprietorship and accordingly, entitled to full control and all earnings with it.

DRILLING MACHINE MANUFACTURER

Posted by Ashlee John

With an endless involvement in the managing of Drilling machines and workshop machinery, the organization is perceived among the reliable Drilling Machine Exporters and Suppliers in India. Besides, ISO confirmation procured by the organization mirrors the nature of the items and our credibility.

Drilling Machine

We make best in class drilling machines, we make all present day and propelled working drilling machines. Our customer base system is likewise spread in each niche and corner of India, Dubai, Vietnam, Saudi Arabia, Sri Lanka and Sharjah. Our Machine has additionally assumed an essential part in giving thankfulness to the organization from customers occupied with parts like car, aviation, barrier, development, cultivating, oil and vitality and mold and bite the dust. We have likewise settled and kept up enduring association with our esteemed customers by offering the most productive arrangements. Last yet not the minimum; we have additionally set the benchmark of value and execution through Drilling machines and workshop machinery that is fantastic by other ventures. Drilling Machine, we give in the business sector, is to a great extent utilized for drilling applications. These drilling machines are made open in the finest quality. Water driven Drilling Machine is prepared by utilizing best quality crude material so they have no scraped spot for a specific time period. Also, we supply these machines at extremely moderate costs against the business sector furthermore guarantee their conveyance inside a given time outline. Plus, we are noted as one of the real Drilling Machine Exporters and also Suppliers.

Lathe Machine Manufacturer and Exporters

Posted by Ashlee John

Exporters and Manufacturers Lathe Machine In India

LATHE MACHINE:

Lathe Machine

Lathe Machine is a tool with rotating effects by the sides of a work piece and removes the extra material from the work piece to give it proper desired shape. It is the oldest machine tool which is being used from years now. In starting years of Lathe Machines it was used to cut wooden pieces. As the industrial revolution came in sight the use of Lathe Machines was adopted to cut metal pieces to give those shapes according to the requirements of the business. The main part which cuts and shaped a work piece is generally controlled with a spindle that let it rotate according to the speed is set for rotating. Lathe Machine can be of various sizes and types according to the rotation speeds and position of the cutting tool.

Lathe Machine

Machines are very important in modern businesses as these are the…

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INDUSTRIAL DEMAND FOR POWER HACKSAW MACHINE, BANDSAW MACHINE & DRILLING MACHINES

Posted by Ashlee John

Power hacksaw machine have of a saw circumference a technique of respond saw with edging, a work table and vise an underneath pedestal by a reason of power. In method the machine drives blades back and forth throughout a work piece, on the cutting stroke there is a critical down and on the repeat it releases the pressure. By a ratchet mechanism, a positive feed screw or as of hydraulic drive downhill provide strength on table perhaps obtains as of magnitude or spring keeping swiftness. Stockpile to be cut is held among the clamping saws and some pieces of bar stock can be clamped jointly & cut at the comparable time. Metal cutting or sawing is mainly worried with cutting bar stockpile to a convenient length or size for machining.

A bandsaw machine is a supremacy tool with a blade that has teeth on one edge to cut various materials. It is designed to cut curves, circles and irregular shapes on pieces of wood or metal although it can also cut straight lines. The band in the machine rides on two wheels that rotate on the same plane. There are basically 2 important types of band saws are used in timber mills to rip shamble and it needs to be serviced regularly by saw filters. Here are the types of bandsaw machines available for metal work.

Horizontal bandsaw machines are used in holding the work pieces stationary while the blades swing down via the cut. These are used to make cuts in large pieces such as bar stock or pipe to length. It is normally used in big manufacturing companies and metal fabrication stores because it’s able to cut materials from plastics, soft metal, titanium, graphite and even exotic metal. It is conveniently small in size and is able to hold the work piece in place so the blade can cut through. Vibration free and smooth functioning with lesser noise and reduced wastage are features of a modern horizontal bandsaw machine used in industrial applications.
Vertical bandsaw is also known as the contour saw because the blade is kept stationery and the work piece is moved periodically across it. This type of bandsaw is usually found at home and local shops. They are small in size and require less power. It is used to cut pliable metal using its circular endless blade for complicated cuts. Vertical bandsaws have an inbuilt blade welder for repairing broken blades or allow the blade to be purposely cut in order to do interior cutting. It also has a blower for blade cooling and to blow away the chips from the work area.

The major difference between the horizontal and vertical bandsaw are given below:

HORIZONTAL BANDSAW	VERTICAL BANDSAW
Horizontal bandsaw is used to cut large pieces of metal	Vertical bandsaw can only cut small pieces
Horizontal bandsaw can cut the hardest netals	But a vertical bandsaw can only cut pliable soft metals
The horizontal bandsaw use a lot of power to cut hard metals	Whereas vertical bandsaw only use less power
The horizontal bandsaw cannot cut curves because it applies gravity only.	A vertical bandsaw is used to cut curves & complicated shapes
In horizontal bandsaw machines, it is the blade that moves to cut the material	But in vertical bandsaw machines the work pieces is the one that is moved across the stationery band
Horizontal bandsaws are used in big industries	Vertical bandsaws are used in homes and small shops

Drilling machine is a progression of make circular hole from beginning to end removing an amount of metal as of the job by cutting tool call drill. Drill is rotational end-cutting tool by one or more cutting lips with generally one or more flutes for the way of chips and the entrance of cutting fluid. Drilling machine is machine tool in workshop. Besides drilling round holes, a lot of other process can also present on drilling machine for example counter- boring, reaming, honing, sanding, lapping, countersinking, etc.

A bench drill is basically a bench pillar drill that is, a drill with the drill head on top of a pillar, but bench-mounted. Just about all drills referred to as bench drills are pillar drills, but some pillar drills, those that are floor-standing, are definitely not bench drills.

Bench Drill

Pillar Drill

It depends on what you want to use the drill for and what your budget is. For use around the home for home-sized projects, the bench drill is going to be fine for most people.

Thrust Bearings manufacturer in north India

Posted by Ashlee John

Thrust bearing is a rotary device that used between parts to support axial loads while used in applications. For little axial load support, ball bearings are used and for high axial load spherical roller thrust bearings are used although they also support radial load. Thrust bearings are importantly used in various applications as in high speed applications like automotive and aerospace applications. From time to time, the bearings are lubricated for durability and its maintenance which allows moving easily.

Roller bearings have cylinders and its purpose is to reduce friction and provide support. These can operate at high speeds. Another type of bearings for use in vast measured machines as turbines, compressors and pumps called tapered-land thrust bearings. With durable functionality and exceptional service life, they are widely used in pressure gauges, surgical tools and equipment.

Spherical roller thrust bearings are used in applications of heavy vertical shafts, injection molding machines etc. For effective solutions, bearings are used in agriculture machinery, iron and steel, construction and heavy machinery, general machinery, electric motors, railways and wide spectrum of industries.

Needle roller bearings have small diameters with elongated cylindrical rolling elements. But it has disadvantage of high amounts of friction.

Ball bearings are most common used to handle small weight and low speed for use in wide range of applications as roller blades and even hard drives.

For specialized applications, we use magnetic bearings for high speed devices.

Lathe Machine :- Types And Working Of Lathe Machine

Posted by Ashlee John

Lathe Machine Parts

A lathe machine is a cylindrical shaped cutting machine tool which is used to cut the material. Lathe machine were developed in early 15th century. It is used for knurling, sanding,cutting, drilling, or deformation, turning and facing. It allows to reshape, machine and manufacture various material like wood, plastics, metal and other material in cylindrical shape.
Types of Lathes
1. Floor-Mounted Horizontal Turret Lathe:- It uses the collect chunk. Which is used for quick turning of bar stock and chucked workpieces. It is capable where minimum adjustments are required.
2. Turret Lathes :- Turrent lathes are used where high-speed production of duplicate parts are required.
3. Floor-Mounted Engine Lathe:-The floor-mounted engine lathe usually has a power-operated cross feed mechanism.
4. Toolroom Lathe:- It is more accurate than standard lathe machines. It may be floor-mounted or a bench-mounted.
5. Sliding Gap-Type Floor-Mounted Engine Lathe :- Most of its mechanism is same as floor mounted engine lathe machines.